Image
Header

Surge Brakes

Guides are only intended for use on Atwood™ products by service technicians who have successfully completed Atwood™ training. This guide should be used in conjunction with the appropriate Instruction Manual provided with the product and any applicable Industry Standards. This is not intended to be a complete list. Please direct questions concerning service of Atwood™ products to 815-877-5700 or service@atwoodmobile.com

Warning Image

SQUEAKING, CLATTER OR CHUCKING


CONDITION

     SOLUTION

  • Lack of hitch ball lubrication
    • Lubricate with conventional automotive grease or commercial lubricant made for hitch balls

  • Binding linkage & pivots on the brake actuator
  • Loose ball hitch
  • Loose hitch
  • Actuator loose on trailer frame
  • Hitch ball worn or too small
  • Overheated brakes
  • Broken brake drum(s)
  • Low brake fluid level
  • Worn out shock absorber
  • Partial application of breakaway cable
  • Brakes improperly adjusted
  • Broken brake return spring
  • Seized actuator master cylinder
  • Worn out brake shoes
  • Leaky wheel cylinder
    • Oil linkage & pivots on brake actuator
    • Inspect hitch & tighten
    • Inspect hitch & tighten
    • Inspect brake actuator & tighten
    • Replace
    • Replace wheel bearing
    • Replace brake drum(s) & check brake shoes
    • Fill & bleed brakes, per IOM instructions
    • Replace
    • Fully release breakaway cable
    • Check brakes for adjustments/IOM instructions
    • Replace return spring
    • Replace/rebuild actuator master cylinder
    • Replace brake shoes and check brake drums
    • Replace/rebuild wheel cylinders and replace brake shoes. Clean drums and other hardware.

    RELEASE HANDLE DOES NOT CLOSE EASILY


    CONDITION

         SOLUTION

  • Oversize ball
  • Ball not fully inserted into ball socket
    • Check ball size
    • Check for proper ball size. Check to see if jack is fully retracted. Insure release handle is open when inserting ball.

  • Broken release handle spring
  • Obstruction in ball socket
    • Replace release handle and yoke assembly
    • Clean ball socket

    BRAKE OVERHEATING, SIDE PULL, BRAKES DO NOT OPERATE,
    POOR BRAKE PERFORMANCE


    CONDITION

         SOLUTION

  • Only one brake is applying
    • Check brake adjustment, per IOM instructions.

  • Leaking wheel cylinder
    • Check and replace wheel cylinder and bleed brakes, per IOM instructions

  • Seized wheel cylinder piston
    • Check and rebuild/replace wheel cylinder and bleed system, per IOM.

  • Foreign material in brake unit
    • Clean thoroughly

  • Low hydraulic fluid level
    • Fill and bleed brakes, per IOM instructions.

  • A bent shoulder bolt
    • Replace

  • A bent push rod in the shock absorber
    • Replace shock absorber

  • A damaged socket assembly
    • Replace actuator

  • Broken/pinched brake lines
    • Replace

  • Brake actuator frame damaged
    • Replace actuator

  • Worn brake shoe(s)
    • Replace brake shoe(s)

    * not covered under warranty

    Products  Service  What's New  Email  Home  

    Products  Service  What's New  Email  Home