Atwood Mobile Products

Furnace - Pilot Model  

Guides are only intended for use on Atwood™ products by service technicians who have successfully completed Atwood™ training. This guide should be used in conjunction with the appropriate Instruction Manual provided with the product and any applicable Industry Standards. This is not intended to be a complete list. Please direct questions concerning service of Atwood™ products to 866-869-3118 option 5 before proceeding or service@atwoodmobile.com

Warning Image

BURNER FAILS TO IGNITE AND BLOWER FAILS TO RUN


CONDITION

     SOLUTION

  • No electrical power to the furnace
  • Thermostat defective
  • Thermostat wires broken
  • Thermostat located in high area
  • Current overload protector device

  • Blower relay defective
  • Wire off motor
  • Wire off relay
  • Improper ground
  • Blower motor defective
    • Reconnect or replace power source*
    • Replace thermostat
    • Replace wire or wires*
    • Relocat thermostat
    • Reset circuit breaker. Check amp draw from motor defective or tripped (circuit breaker)according to furnace's specification
    • Replace relay
    • Reconnect wire
    • Reconnect wire
    • Clean and secure grounds*
    • Replace motor

    BLOWER RUNS BUT FAILS TO IGNITE


    CONDITION

         SOLUTION

  • Low voltage / High Voltage
  • Gas pressure incorrect

  • Furnace grounding wires not secure
  • Air intake restricted
  • 12 volt polarity reversed
  • Motor running slow

  • Exhaust blocked
  • Combustion air wheel loose
  • Sail switch defective or wire off
  • Limit switch defective or off wire
  • Gas valve defective
  • Burner orifice blocked
  • Broken or loose wire
  • Pilot orifice plugged
  • Thermocouple defective
  • Pilot assembly defective
  • Burner head adjustment
    • Correct Power Supply*
    • Set pressure to a minimum of 11"W.C. with all appliances running. (Replace regulator if not obtainable).*
    • Clean and secure grounds established*
    • Clean air intake*
    • Correct polarity*
    • Check voltage first If 12 VDC while running, replace motor
    • Clean exhaust*
    • Reposition and tighten
    • Reconnect wire or replace
    • Reconnect wire or replace
    • Replace valve or valve coil, depending on problem encountered
    • Clean main burner orifice or replace
    • Replace or tighten wire
    • Clean or replace orifice
    • Replace thermocouple
    • Replace pilot assembly
    • Reposition and tighten. Adjust burner according to furnace specifications.

    BURNER CYCLING ON AND OFF - BLOWER RUNS CONTINUOUSLY WITH THERMOSTAT "ON"


    CONDITION

         SOLUTION

  • Furnace over fired


  • Restricted return air supply

  • Restricted discharge ducting



  • Defective limit switch
    • Set gas pressure to a minimum of 11"W.C. with all appliances running. Replace regulator if not obtainable. Also, check main burner orifice, it must comply with furnace's specifications.*
    • Make sure return air meets furnace's minimum requirements.*
    • a. Ducting must meet furnace's minimum requirements*
      b. No excess ducting or unnecessary bends*
      c. All closeable registers must be fully open and unrestricted*
    • Replace limit switch

     

    BLOWER SHUTS OFF AT SAME TIME BURNER SHUTS OFF


    CONDITION

         SOLUTION

  • Faulty relay
  • Thermostat wired wrong
    • Replace relay
    • Correct wiring*

    BURNER FAILS TO IGNITE AND - BLOWER FAILS TO RUN


    CONDITION

         SOLUTION

  • No electrical power to the furnace
    • Reconnect or replace power source*

    BLOWER VIBRATES OR IS NOISY


    CONDITION

         SOLUTION

  • Motor mount loose
  • Restricted discharge duct system requirements*



  • Damaged blower wheel
  • Motor shaft bent
    • Tighten motor mounting bracket
    • a. Ducting must meet furnace's minimum requirements
      b. No excess ducting or unecessary bends*
      c. All closable registers must be fully open and unrestricted*
    • Replace blower wheel
    • Replace blower motor

    PILOT FAILS TO IGNITE OR STAY LIT


    CONDITION

         SOLUTION

  • Plugged pilot orifice
  • Electrode out of adjustment
  • Pilot tube defective
  • Piezo sparker defective
  • Defective thermocouple
  • Defective valve
  • Vent kit not sealed
  • MICA window missing
  • Combustion air hose plugged or collapsed
  • Water in propane
  • Burner plate gasket or pilot gasket not sealed
    • Clean or replace pilot orifice
    • Adjust electode to furnace's specifications
    • Replace tube
    • Replace sparker
    • Replace thermocouple
    • Replace valve
    • Seal vent where it meets with the furnace*
    • Replace MICA
    • Replace combustion hose
    • Add alcohol to the propane bottles*
    • Replace gaskets

    LAZY FLAME (yellow)


    CONDITION

         SOLUTION

  • High gas pressure

  • Low voltage
  • Air leakage at gaskets
  • Combustion wheel installed backwards or loose
  • Burner out of adjustment
    • *Set pressure to a minimum of 11"W.C. with all appliances running. Replace regulator if not obtainable
    • Correct power supply*
    • Replace gaskets
    • Reposition wheel and tighten
    • Adjust burner according to furnace specification

    FAN RUNS CONTINOUSLY WITH THERMOSTAT "OFF"


    CONDITION

         SOLUTION

  • Defective thermostat
  • Shorted thermostat leads
  • Defective relay
    • Replace thermostat
    • *Replace wire or wires.
    • Replace relay

    INSUFFICIENT HEAT


    CONDITION

         SOLUTION

  • Furnace under fired specifications




  • Furnace limiting
    • 1. Set gas pressure to 11"W.C. with all appliances running. Replace regulator if not obtainable. Also, check main burner orifice, it must comply with furnace's specifications*
    • 2. Check ducting and return air according to furnaces specifications*
    • Check ducting and return air. It must comply with furnace's specifications*

    * indicates NOT covered under warranty

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